I just received my brand new plug (plain white sheevaplug) and while playing around I noticed it had become noticeably warm, to say the least !
As per someone's advice, I tried to lay it on its side (ie : SD card reader on top), after a while, it was a little colder.
Tonight I decided to make a few temperature measurements (electronic thermometer with K type thermocouple), here are the result :
After 2 hours idling (no USB, no ethernet, no SD card, just the mini-usb connected to my netbook) , laying flat on its rubber feet
Ambient temp. : 26°C
Top (middle) : 38°C
Bottom (middle) : 57°C
Inside (through the SD port) : 68°C -->> that's pretty hot, I guess the components (CPU, memory) must be around 75°C
After one hour laying on the side
Ambient : 26°C
Top : 35°C
Bottom : 41°C
Inside : 62°C
If you look at this picture, you'll see that most of the vent slots of the top half of the enclosure have not been properly cut.

Opposite side, it's a tad better

No wonder that it gets warm !
First thing I'll do is to open the plug and finish the cutting of the slots, possibly make them a little wider.

From the figures above, one can say that the heating comes more or less equally from the main board and from the PSU and both have problems évacuating the heat through the plastic enclosure. Given the small form factor, there is not much air inside nor an easy path for ambient air to come in and go out with the heat
